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Facilities & Equipment

Facilities and Equipment: Dallas

PHYSICAL PLANT

Site
Approx. 300,000 sq. ft. under one roof
Environmentally controlled humidity, heat and air
Remote warehousing over 200,000 sq. ft.

Security
24/7 on site security force
Gated and fenced with guard station
Access card controlled throughout

Convenience
20 minutes SE of DFW
20 minutes SW of Love Field
12 minutes SW of Downtown Dallas

 

PREPRESS, GRAPHIC & STRUCTURAL DESIGN

Workstations
iMac 32'' Cinema Display Workstation
4 - G5 Workstations
G4 Preps Workstation
iMac Alwan Station

Nexus and Esko AutoEngine Workflow 

CTP
Creo Trendsetter Spectrum System
Creo Trendsetter VLF Quantum
Kodak Thermal Plate Processor in-Line

Proofing
2 - Epson Stylus Pro 9900
Epson Stylus Pro 9880
Fuji Proof XP4
HP Color Laser Jet

Structural & Sample Making
Digital Photo Studio
Esko Artios CAD 7.6
Kongsberg XL 20
Kongsberg CM 130PL in North Hollywood Office

 

PRESSROOM

KBA 105 - 41" Full UV Perfecting Presses (5c + coating/ 5c + coating)
KBA 106 - 
41" Full UV Perfecting Presses (5c + coating/ 5c + coating)
KBA 106 - 41" Full UV 7c with twin coaters (6c + coating + 1c + coating)

  

FOIL STAMPING & DIE CUTTING

Bobst BMA 126 - 49" format with foil
Bobst 102 - 40" format with foil
MK - 40" format with foil - NEW!
Bobst 102 - 40" format
Bobst 104 - 40" format
Brausse 40" format
3 - Thermotype SFX dc, foil stamping and numbering presses
5 - Custom High-Die Cutters 

 

COMMERCIAL FINISHING

2 - Bobst Media II Folder Gluers
Bobst Domino Large Format Folder Gluer
Jagenberg Diana Folder Gluer
Kluge Auto Blanker
3 - Polar Cutters - 45" format
Stahl S-224 Folder
2 - Kohmann Rigid / Film Windowing Machines
3 - Emmeci Rigid Set-Up Box Lines
 - NEW!
Custom Grooving / Mitering, Casemaking, Laminating, Auto-Magnet Insertion, Knockdown and Rigid Box Line - NEW!
Domino DOD UV high-speed personalization with image recognition

 

CARD FINISHING & PACKAGING

One of the largest, fully integrated card finishing & packaging facilities in the world
2 - Automated game lines
Semi-automated fulfillment lines with robotics
12 - Horizontal finseal overwrapping lines with Longford feeders & Ramsey scales

18 - Card slitters (14 with round cornering capabilities)
Automated casino finishing line
6 - Automated cartoners
8 - Dedicated high speed shrink-wrapping systems
16 - Cello-wrappers with tear tape capabilities
2 - High capacity, automated blister machines
6 - Vision control systems for card identification